Front panel is in!

I am not a woodworker, so most of my modifications to Jammy where design is involved has been to remove something made of wood, and somehow mount an instrument, device, or otherwise with some sort of industrial setup.

When I embarked upon re-doing my entire network on the boat to NMEA 2000, I made the choice to produce a better navigation station, including front panels.  After searching around, I found Front Panel Express online, which just happens to be a local Seattle company.  Several other folks had suggested them as well, although none of them had actually ordered anything from them.

The first step is to download their Front Panel Designer software, and then start designing your panel.  It’s pretty intuitive and easy to use, and even allows you to click a button and see how much the panel is going to cost you.  I used a combination of manufacturer mounting templates and measurements to figure out how to get everything I wanted on my panel.  This included my Simrad NSS7 chart plotter, Vesper WatchMate 850 AIS unit, mic holder for my VHF radio, Fusion WR600 stereo remote, NMEA 2000 connector, and three BlueSea Systems switches.

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Once the design is fine tuned, you simply click on a button and start the ordering process, which takes just a few minutes, and you’re done!  They have a decent online system to check your order as well, and you can see it move through the process:

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I chose 3MM black anodized aluminum for my panel.  This is the first of three panels in the area, with the other two being far simpler.  I am very pleased with how it turned out.  The text is easy to read, everything fits perfectly and is held in securely.  I like the black as it makes the instruments sort of float on the panel, and the switches will look great when I get power to them.  It’s also at a slight angle tilted back so that from the cockpit door, I can see the instruments without bending down too far.

I’ll post some better photos in a few days – these are iPhone quality… sorry.

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When building this panel, I took a cue from Steven Roberts of microship.com who has built panels and enclosures for his many adventures and systems, and always had a way to hinge them open for serviceability, something I am keen on as well.  I haven’t completed the mechanism for holding the panel in quite yet, but in the picture below you can see it hinging open.  The cables inside are not completed yet either – I’m a bit of a fanatic about cable ties and neatness.  I used a stainless steel marine hinge on the bottom with holes 2″ on center.  It was extremely flat, and allows for the panel to hinge out for access.

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The panel is extremely strong, looks great, and fits all of my components perfectly.  I highly recommend Front Panel Express for this sort of work.  A few tips, though:

  • DO NOT rely on manufacturer measurements or templates.  Always start with their recommendations, and measure the real device.  Several of mine were dead wrong.
  • The designer is absolute down to sub-millimeter accuracy – add some slack for components that are harder to get in and out.  Although you can use appropriate tools to shave off a bit, it’s messy and can also mess up your anodization.

I have a few other places, including my cockpit navigation pod, that need new panels, and will be using Front Panel Express to create those as well.  Now back to the NMEA 2000 network final tasks and wiring…

SeaSmart.net WiFi Gateway initial impressions

I’ve been working on finishing off my NMEA 2000 network for the last year or two, and one of the pieces I wanted to have in it was something that could slurp up all of the data on the network and make it available via TCP to other devices.  I had initially decided that I would have to use something like an ActiSense NGT-1 and a Linux system to do this myself, but then I saw posts on Panbo about the Chetco SeaSmart.net gateways.

TCP/IP setup

A few weeks ago I finally got around to getting one, and have been pleasantly surprised.  There are still some rough edges that are being worked through, but overall the concept is a great one.  In the picture above you can see my iPhone connecting to the SeaSmart adapter and streaming NMEA 2000 PGN’s directly into iNavX.  I can do this while on board, or based on my router/firewall configuration, while I’m anywhere in the world if I just happen to want to check on what’s going on.  You can check out more on how to configure iNavX with SeaSmart here on iNavX’s site.

I’ve designed my N2K system to have a portion of the bus that is always on 24×7 for monitoring purposes.  My end goal is to have some of this equipment, perhaps the SeaSmart adapter, monitored and scripted in such a way that I get emails when certain things happen – bilge pump goes on, fire alarm fails, etc.

Chetco WiFi Adapter

The unit itself is compact and well made, and includes an indicator light to let you know when it’s up and running and on your WiFi network, antenna, N2K connector (somewhat proprietary unfortunately) and a USB/Serial port for diagnostics and local use.  Configuration is documented on their website, and they have great support in their forums.

Once up and running, I can see various instruments, as you can see from the below, as well as charts.

iPhone instruments

Here’s an example of my iPad showing charts, including the plethora of AIS targets in the local area.

iPad Chart Closeup

I’m using Navionics Gold charts with iNavX – I highly recommend purchasing the charts for iNavX instead of using the standard NOAA raster charts, as they require you change charts for clarity (just like flopping around paper charts) depending on the area you want to see.  Navionics Gold charts can be acquired through X-Traverse.

Below is the SeaSmart main web interface showing some info from my Maretron battery sensor. You’ll note there is still some adjustments to do to get everything happy. I don’t think I have that many amps heading out of my batteries – if I do I’m probably in trouble!

Battery info

I will be posting more in the future about my plans to stream this data back to a central place and analyze it, as well as updates and changes to the system itself.  I also have an ActiSense NGT-1 connected to a Linux box that is streaming similar information, but that’s a post for another day…

BlueSea Terminal Fuse Block, a great innovation

This weekend I am replacing all three batteries on the boat as a result of damage from a crappy battery charger.  I’m taking the opportunity to replace all of the old battery wires, simplify things, and add some redundancy, which I’ll hopefully post about here later.  

In redesigning the battery wiring, I came across a really great product from BlueSea called the Terminal Fuse Block.  It comes in a single or double configuration, and mounts on the existing battery terminal, providing you with high current protection in limited space.

I don’t have a lot of space where my house bank is located, and this is an absolute life saver.

The whole assembly is very well made, as is usual with BlueSea, and fits right onto the existing battery terminal.  You can get marine rated battery fuses (MRBF) from 30-300 AMPs which simply drop onto the added studs, and are very easy to see – both the label and whether it’s been tripped.  As always, you should make sure you size your fuses and wire correctly for the application at hand.

The fuses have exposed conductors on the top and bottom that contact very well.  The whole thing is protected by a rubber cover.

This will allow me to have appropriate fusing and protection with a huge amount of space savings.

When power goes wrong

Yesterday I made a trip down to the sailboat to do a few things, and when I arrived, I noticed that I didn’t have any shore power.  Additionally, the main A/C breaker panel indicated a reverse polarity situation.  I immediately disconnected the A/C panel from shore power via the breaker, and went outside to the plug to see what had happened.

As you can see from the picture, it’s pretty clear why A/C power was interrupted.  After a bit of sleuthing, I determined that the socket that the shore power plug was connected into was full of water.  I believe the water caused a short which then resulted in what you see in the picture.

The main breaker in the boat did trip when this happened, so everything was safe, but it’s a bit strange it caused so much damage to the plug and socket.  It should have likely tripped earlier, so I’ll be thinking/investigating the current boat-side breaker to see if there’s a better solution.

The other worrisome situation was that my BlueSea VSM (used to monitor battery health, A/C power, and tank levels) was acting up.  It also reported low voltage conditions on one of my batteries, which only a few days before had reported healthy.  These were new in the last 2 years AGM batteries that should last a long time.

I decided to use the SmartPlug system when replacing my damaged plug and socket – specifically their 30 AMP solution that includes a new plug end and socket.

It took about an hour to install, which was mostly because my shore power cord is slightly bigger than normal, and getting the new plug on was an exercise in strength.  Once that was set, I had A/C power back and waited while the battery charger started bringing life back to the batteries.  Right around that time, the BlueSea VSM stopped displaying vital information and flashed on it’s screen:

No firmware image found.  Waiting for download.

So back to using the handheld meter to check on things.  The rest of the afternoon and evening the battery charger worked long and hard and had the batteries back to their normal selves late in the evening.  From other visual inspections of almost the entire A/C wiring (whew!) I did not see any other damage, and everything else on the battery side seems to be OK as well.

I contacted BlueSea on Sunday via email, and on Monday morning they returned the email saying they would be glad to ship out a replacement, and that this rarely happens, and they’d like to see the broken unit.  Very helpful and quick – I hope to have the new one very soon.

I had read a lot about the SmartPlug system, but never really thought there was anything that wrong with my current system that warranted the $200 price for the plug and socket.  I’m glad nothing was badly damaged, and can sleep soundly now that I’ve installed SmartPlug.  It’s a very well designed system, with little chance of a repeat of what happened.  Sealed in several ways, positive locking, and a lot more metal on metal contact, it’s well worth the investment, and I would suggest anyone upgrade immediately to prevent things like what happened to me.

 

 

SPOT Satellite Messenger Shared Page

I've had a SPOT Satellite Messenger for about 6 months and really like it.  I use it primarily when I sail to keep my friends updated on where I am, and if I'm safe.
I have always been a little annoyed that the only ways they could keep track of my course were to save the individual SMS'es or emails that were sent, or I had to give them my password to my private online account at the SPOT home page.
Recently, the folks at SPOT came out with the SPOT Shared Page to solve this problem.  It's still a little rough around the edges, but it's far better than the previous solutions.  The page contains a list of the last 24 hours worth of messenger check-ins on the left, and a Google Maps layout of the track on the right.  You can click on the track to see more details.
Seems to be pretty reliable – does seem to be browser picky right now – Firefox doesn't seem to work sometimes, and Safari doesn't work at all.  There are some annoying formatting issues as well as images that are missing in some areas.   Hopefully they'll spruce some of this up as more folks find it – it is in beta as far as I understand it.
Here's an example:

A larger version of the image is available here.

Everyone is after me….

Everyone is after me
Above is a screen shot from my chart plotter at the end of the day when I was sailing/motoring back into Elliott Bay here in Seattle. The larger boat icon in the center with the compass wind indicator around it is me, the rest of the smaller boats with red lines emanating out of them are all of the AIS targets my system is warning me about.
I had 3 Washington State Ferries closing in on my area – two car ferries and one fast passenger ferry, one tour boat, and eventually 2 tugs, one of which was going faster than I was, and on a similar course. AIS here only showed 2 of the three ferries, the tour boat, and the tug.
I couldn't take any more pictures of the system becaue I had to pay attention at that point, but it was pretty nice to be able to sit in the cockpit hatchway and glance down to see what else was coming around the point behind the bluff.
I still haven't figured out a great way to use the notification system within the Garmin unit for AIS. It goes off far too much and alerts when there are boats nearby on AIS sitting still. Other programs that are software based have more granularity and allow you to only fire off an alert when specific conditions are met, such as intercept within a certain amount of minutes. I'm hoping Garmin will get to that soon.

Boatsense unit installed

New Boatsense unit installed
Got a replacement Boatsense unit from the manufacturer, and installed it last week. No problems on the swap – took about 10 minutes, and everything tested out correctly. Set up my custom alert messsages and tested each alert by tripping the various sensors. No problems.
Took a while for the manufacturer to respond to my queries to get it repaired, and initially it was quite frustrating getting text messages for things that weren't broken at all hours of the day.
The technology is new, so I know there will be some bugs. Hopefully this will be the last of them for this particular piece of technology!

New Boatsense unit

I recieved a new Boatsense unit late last week, and will be working on installing it soon to replace the other potentially defective one. More after it's installed and working…

Remote vessel monitoring

BSS2.1For a long time I've dreamt of having a system that would send me an email or text message when there's something wrong. There are a lot of very high priced systems out there that you can purchase and for a monthly fee, have specific things monitored. Many of them are very bulky, require a lot of specialized hardware, and cost an arm and a leg.
Recently, I was reading a sailing magazine (forget which one) and saw a write-up on a new system called Boat Sense Solutions. The system seemed really well thought out, and was reasonably priced. The product is a cell phone based text message device that will monitor a number of items on your boat, and send you and your two closest friends text messages when things are awry.
After a bit of investigation, and questions to the manufacturer, which were answered very quickly, I bought the BSS2.1 version, a fire detector, and a dedicated bilge pump sensor. I ordered everything from one of their recommended vendors, Hamilton Marine, and it arrived super speedily.
The product is well documented with color diagrams and wiring instructions. The actual "radio" portion of the product is very ruggedly designed, and can be mounted outside the boat if desired. I mounted mine in the starboard side of the boat behind my chartplotter in an enclosed cavity.
In about an hour, I had the system up and running, monitoring my battery voltage, new bilge pump switch and fire detector. I sent a few text messages to the device to set up some of the options, and tested it by tripping the bilge switch and the fire detector. Within 30 seconds, my cell phone received a text message with the details of the alarm.
I plan on adding a couple of more relays – one to monitor the cabin temperature, and if it drops below 40 degrees, to alert of a potential freeze situation. The second would be a relay to monitor shore power availability.
For the price, and the flexibility of the device being able to work with normally open and closed circuits, it's well worth the peace of mind. I'd highly recommend this to anyone who wants to ensure their investment and have early warning of a severely flooded cabin, or worse.